Utility Monitoring & Control

Wireless Transformer Monitoring, Control & Alert System

Complete real-time monitoring, control & alerting system for power and distribution transformers. Prevent breakdowns, detect theft, and enable predictive maintenance with IoT-powered intelligence.

TIBS Wireless Controller

LTE Cat-1 + GPS + GLONASS enabled wireless controller for real-time data acquisition and transmission

TIBS Wireless Controller with LTE Cat-1 + GPS + GLONASS
Click to expand - TIBS Wireless Controller

Transformers are indeed a critical equipment in the power distribution backbone system. The transformer downtime would mean a total power disruption which would affect the overall productivity of the nation. Monitoring the core vitals of the transformer and performing timely corrective actions and maintenance would help to prevent its breakdown. Any damage to the transformer can bring about heavy financial liabilities to the electricity board and hence integrating real time monitoring, alerting and control system to the existing transformers would aid in generating real time data capturing the transformer vitals that would then act as the key pointers for the maintenance engineers to perform corrective actions at the right time evading transformer outage and any potential power outage.

LTE Cat-1GPSGLONASS4G CellularOTA UpdatesPlug & Play

Real-Time Dashboard

Complete visibility of transformer health with intuitive web dashboard and mobile alerts

TIBS Transformer Monitoring Dashboard showing Transformer Health Index, Transformer Load (kVA), Oil & Gas Analytics (ppm), Transformer Vitals Monitoring, Asset Location & GIS Mapping

Key Benefits

Transform your transformer operations with IoT intelligence

Prevent Breakdowns

Early detection of issues before failures occur

Reduce Outages

Proactive maintenance ensures uninterrupted power supply

Lower Costs

Reduce repair, outage and manual inspection costs

Detect Theft & Vandalism

Protect safety and revenue

Real-Time Visibility

Complete visibility of transformer health anytime, anywhere

GPS Enabled Asset Tracking

Locate every transformer on the map

Advanced Analytics

Data-driven insights for smarter asset management

Transformer Health Score
Load Growth Trends
Power Theft Analytics
Oil and Gas Analysis
Predictive Failure Detection
Asset Life Estimation
Energy Demand Forecasting
GIS Based Asset Visualization

Mobile App Alerts

Instant push notifications for critical events - anywhere, anytime

TIBS Mobile App Alert showing High Oil Temperature alert for Transformer ID: TRF-126 at 10:34 AM

Instant Alerts on Mobile

ALERT!
High Oil Temperature
Transformer ID: TRF-126
Time: 10:34 AM

Alert Features:

  • Push notifications to mobile app
  • SMS alerts to maintenance team
  • Email notifications with detailed reports
  • Real-time status updates

Real-Time Alerts & Actions

Instant notifications and automated responses for critical events

Early Warning Alerts

Low Oil Level
High Oil Temperature
High Coil Temperature
Moisture in Oil High
Leakage Current Detected
Over Load / Power Surge
Power Theft Suspicion
Oil Theft Attempt
Vandalism / Tamper Detected
Power Quality Issues

Automated Actions

  • Local Hooter / Siren Activation
  • SMS / Email / App Notifications
  • Remote Control Commands
  • Automatic Transformer Shutdown
  • OTA Configuration Updates

System Architecture

End-to-end architecture from sensors to cloud platform with secure connectivity

TIBS Transformer Monitoring System Architecture showing Sensors & Energy Meter, TIBS Wireless Controller LTE Cat-1 + GPS + GLONASS, Secure Cloud Platform, Web Dashboard & Mobile Alerts, Maintenance Team / Control Room

Sensors & Energy Meter

  • Oil Level & Temperature Sensors
  • Coil & Body Temperature Sensors
  • Moisture in Oil Sensor (PPM)
  • Leakage Current Sensor
  • Accelerometer & Gyroscope

Cloud Platform & Dashboard

  • Secure Cloud Platform
  • Web Dashboard (24/7 Access)
  • Mobile App Notifications
LTE Cat-1 Wireless
End-to-End Encryption
Plug & Play Retrofit
OTA Updates
GPS + GLONASS
Mobile Alerts

What We Monitor

Complete visibility of 10 critical transformer health parameters in real-time

Oil Level Monitoring

Magnetic level switches with multiple indicators (High, Middle, Low) provide accurate oil level tracking.

Oil Temperature Monitoring

RTD temperature sensors with custom thread size and tank depth specifications for precise measurements.

Coil Temperature Monitoring

Surface temperature sensors on coil areas with contactless infrared alternative to prevent burnouts.

Transformer Body Temperature

Continuous monitoring of transformer body temperature for complete thermal profiling.

Moisture in Oil (PPM) Detection

Compact sensor for online monitoring of water activity (aw) and absolute water content in ppm.

Leakage Current Detection

Neutral current monitoring detects leakage current at occurrence to prevent civilian casualties.

Voltage, Current, Power & Energy

Extract real-time load parameters via DLMS optical port, RS232 or RS485 from existing meters.

Theft & Tamper Detection

ML algorithms identify power theft via load surges. Float sensors detect oil theft with 0.5cm accuracy.

Vandalism Detection

Accelerometers and gyroscopes detect vibrations and movements indicating physical assault attempts.

GPS Location Tracking

Integrated LTE/CAT1 + GPS + GLONASS module provides real-time device location for GIS integration.

Business Benefits

Transform your transformer operations with IoT intelligence

Prevent Transformer Burnouts

Monitor temps, load & oil conditions in real time

Reduce Maintenance Cost

Shift from reactive to predictive maintenance

Improve Public Safety

Detect leakage current and other hazards early

Prevent Theft & Vandalism

Protect assets and revenue streams

Reduce Outages

Uninterrupted power supply to consumers

Extend Asset Life

Optimize loading and prevent failures

Better Grid Reliability

Real-time visibility across the network

Data-Driven Decisions

Accurate insights for better planning & operations

Ready to Transform Your Transformers?

Book a free consultation. We'll assess your infrastructure and show you exactly how IoT intelligence can prevent breakdowns and reduce outages.

Contact Us

Free consultation - No disruption to production. No obligation. Just a clear roadmap.