⚡Energy & Sustainability

Energy Monitoring & Optimization

Are you traumatised by your energy bills?

Energy loss is an inherent challenge across industries — while most organisations recognise its existence, accurately identifying the sources of loss remains a significant barrier.

Awareness alone is insufficient. Pinpointing loss at a granular level enables faster isolation, root-cause analysis, and corrective action, typically reducing wastage by 10–20%.

The TIBS eWatch energy monitoring sensor kit, combined with the AI-driven eWatch Analytics Platform (eWAsP), empowers organisations to identify and quantify energy leakages — enabling actionable insights that can reduce energy waste by up to 15%.

ESOS Phase 3 ready. Machine-level energy data. 18-month typical ROI.

eWatch Energy Monitor - Image 1
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eWatch Energy Monitor

GST & shipping extra
15minutes install

TIBS eWatch (energy Watch) is an easy to retrofit energy monitoring sensor kit that takes less than 15 minutes to integrate with any control panel or machine for real time energy monitoring.

Key Features

  • ✓Real-time energy monitoring for single & three-phase machines
  • ✓Detects of drastic/frequent spike points in current and voltage for an insceduled electrical maintainance
  • ✓Early warning alerts for unscheduled electrical maintenance
  • ✓Integrates temperature, pressure sensors & electrical leakage detection
  • ✓Monitors equipment efficiency and degradation alerts
  • ✓15-minute installation - zero production downtime
30%
Average energy waste identified
18 mo
Typical ROI
9,000+
UK businesses need ESOS compliance
Industrial manufacturing background

Intelligence for the machines
you already own.

Retrofit smart monitoring onto existing factory equipment. Real-time machine health, energy data, and predictive insights— without replacing a single machine.

"Are you traumatised by your energy bills?"

Reduce Downtime

30-50% downtime reduction. Predictive alerts before failure occurs. Real-time FFT/RMS analysis.

Cut Energy Waste

10-20% energy waste reduction. eWatch retrofits in under 15 minutes. Machine-level energy data.

Meet ESOS Compliance

Automated reporting for UK energy regulations. SECR and Net Zero ready. Scope 1 & 2 emissions tracking.

✓

Trusted by manufacturers across the UK and Europe

🏭
2,340+Machines MonitoredAcross UK manufacturing facilities
📍
47UK Sites DeployedFrom Midlands to North West
🔬
15+Years R&DIndustrial IoT expertise
⚡
99.9%Platform UptimeEnterprise-grade reliability
Trusted by industry leaders
Manufacturing LeadersSME ExcellenceIndustry 4.0 Alliance
Our Foundation

How We Work

Core principles that guide everything we do

Retrofit First

Most industrial equipment has 20-40 years of useful life remaining. We add intelligence without asking you to replace working machinery. Retrofit sensors onto existing machines, interface with multiport controllers, and push data wirelessly. Start with one production line, prove value, expand incrementally.

Industry 4.0 without capital replacement

Protocol-Agnostic

Modbus RTU/TCP, OPC-UA, MQTT, BACnet, Zigbee Mesh, BLE 5.0, HL7/ASTM, DLMS/COSEM. Any sensor, any protocol. Custom drivers for legacy PLCs and proprietary medical devices. No vendor lock-in, ever.

Any sensor. Any protocol. Any cloud.

Proven Results

30-50% downtime reduction with predictive maintenance. 10-20% energy waste identification. Up to 15% energy waste reduction with eWatch. 47% average downtime reduction. 18-month average ROI. Measured outcomes, not marketing claims.

Measured. Proven. Delivered.

UK Presence & Support

UK offices with local manufacturing expertise and business hours support. Site visits same-week. Global project experience including UAE (Abu Dhabi Municipality flood monitoring pilot), Saudi Arabia (Riyadh water quality, government fire systems), and India smart city initiatives.

Local expertise. Global capability.

End-to-End Solutions

From predictive maintenance sensors (motor temp, vibration, oil analysis, flow, pressure, furnace temp) to energy monitoring (eWatch with split-core CTs), carbon compliance (8-in-1 sensor for PM2.5, PM10, VOC, CO2, Methane, NO, Temp, Humidity), and complete process automation.

Complete IoT solutions. One trusted partner.

Flexible Controller Architecture

Plug & play base board with daughterboards for analog (0-10V, 4-20mA), digital, pulse sensors. Supports wired or wireless output. Protocol routers: BLE to Zigbee/WiFi/4G, Zigbee to 4G, WiFi to Ethernet, any protocol to Modbus RTU/TCP.

Intelligence at the edge

AI-Driven Analytics

SensEye Analytics Platform for real-time FFT/RMS analysis, predictive maintenance alerts, energy intelligence, machine utilization tracking (load/idle/standby/shutdown), cost per customer order, and carbon reporting (SECR/ESOS Phase 3).

Real-time insights. Predictive alerts.

Legacy System Integration

Extract data from existing PLCs with Modbus TCP/RTU, BACnet, OPC. Retrofit existing smart meters with wireless adaptors using optical port or RS232/485. Smart Meter Adaptor converts existing meters into wireless smart meters.

Preserve. Enhance. Connect.
30-50%
Downtime Reduction
10-20%
Energy Waste Reduction
<18 mo
Average ROI
<15 min
eWatch Retrofit Time

Predictive Maintenance Sensors

●Motor Fin Temperature Sensor
●Motor RPM Sensors
●Motor Vibration Sensors (FFT/RMS)
●Pressure Sensors
●Oil Temperature Sensors
●Flow Sensors (Invasive/Non-Invasive)
●High Temperature (Furnace/Crucible)
●Liquid Temperature Monitoring
●Level Sensors (Ultrasonic/Laser)
●Wireless Split-core Smart Meters

eWatch Sensor Models

●High Sampling Energy Meter (I,V,P,PF,F,KWH,AP,RP, Modbus TCP, 5G)
●High Sampling with Raw Data (16-bit digital values, edge/cloud processing)
●Low Sampling Energy Sensor (STM32, 2-second intervals, 4G/5G/eSIM)
●Current-Only Sensor (Machine utilization, cloud KWH computation)
●Power Options: Neutral + Phase OR 24V DC supply
Industrial manufacturing background

How to reduce downtime in manufacturing? How to increase asset utilization? These are the two core questions we answer. Implementing IoT systems results in a total shift from manual data logging to precise, timely real-time data from streaming sensors. Predictive analytics allows forecasting system failures and machine breakdowns, saving a lot of money.

— Dr. Shiju Sathyadevan, Founder & CTO

shiju@tibsglobal.com | +44 7899 617831

Who We Serve

Designed for Your Role

Every decision-maker in manufacturing and industry

Plant Manager / Operations Director

Key Challenges

Unplanned downtime, rising energy costs, pressure for Industry 4.0, machine utilization mystery, energy cost per customer order

30-50%downtime reduction
“

TIBS shows exactly which equipment needs attention before it stops production. Real-time data helps pinpoint bottlenecks and detect resource leaks. eWatch analytics platform estimates actual plant capacity and schedules work orders effectively.

Engineering Lead / Maintenance Manager

Key Challenges

Reactive maintenance costs, incompatible legacy systems, manual monitoring of oil levels/temperature/pressure, undetected machine anomalies

Anymachine, any protocol
“

Any machine, any age, any protocol. Unified monitoring without replacing functional systems. Retrofit sensors for motor coil temp, vibration, oil analysis, flow, pressure. Real-time alerts and actuator triggers for auto-shutdown.

Finance Director / Procurement Manager

Key Challenges

Capital budget constraints, unclear ROI, vendor lock-in risk, rising energy bills, unknown energy cost allocation

<18 moaverage ROI
“

Compliance and operational improvement without capital expenditure. 18-month typical ROI. No lock-in. Machine-level energy data for cost per order calculation. Reduce energy waste by up to 15%.

Sustainability / ESG Manager

Key Challenges

Carbon reporting requirements (SECR/ESOS), Scope 1 & 2 emissions measurement, pressure for Net Zero

8-in-1carbon sensor
“

8-in-1 carbon sensor for PM2.5, PM10, VOC, CO2, Methane, Nitric Oxide, Temperature, Humidity. Automated carbon reporting. ESOS Phase 3 ready. Zero carbon initiatives support.

Production Planning Manager

Key Challenges

Machine utilization unknown, idle vs run time tracking, production bottlenecks, capacity planning challenges

Real-timeproduction monitoring
“

Real-time production count from production lines. Machine utilization patterns: job loaded time, idle run time, standby time, shutdown time. Optimize processes and increase throughput.

Energy Manager / Facilities Manager

Key Challenges

Energy leakages hard to identify, peak usage unknown, machine-level energy data unavailable, power factor optimization

<15 mineWatch retrofit
“

eWatch energy monitoring kit retrofits in under 15 minutes. Real-time I, V, P, PF, F, KWH, AP, RP. Identify peak usage times, faulty machines, and optimize electrical systems.